PADDY PARBOILING PLANTS
Purpose and Process
Paddy steaming plants are facilities designed to parboil rice. The process involves soaking, steaming, and drying the paddy (unhusked rice). This treatment gelatinizes the starch in the rice, making it less likely to break during milling and improving the nutritional profile by retaining more vitamins and minerals.
Components of a Parbolling Paddy Plant
A typical paddy steaming plant consists of several key components:
Soaking Tanks: Where paddy is soaked in water to begin the parboiling process.
Steam Chambers: Where the soaked paddy is steamed to gelatinize the starch.
Drying Units: Where steamed paddy is dried to the desired moisture level before milling.
Storage Silos: For storing the processed paddy before it is sent to milling units.
Advantages of Parboiling
Parboiling offers several benefits:
Improved Milling Yield: Parboiled rice grains are harder and less likely to break during milling.
Enhanced Nutritional Value: Parboiling drives nutrients from the bran into the endosperm, retaining more vitamins and minerals.
Better Cooking Qualities: Parboiled rice is less sticky and has a distinct flavor and texture.
Energy and Resource Efficiency
Modern paddy steaming plants are designed to be energy-efficient and environmentally friendly. They often incorporate systems to recycle water and capture and reuse steam, reducing the overall consumption of water and fuel. Advances in technology have led to the development of automated and computerized control systems, enhancing efficiency and precision in the parboiling process.
Economic and Market Impact
Parboiled rice has a significant market presence, particularly in regions like South Asia, West Africa, and the Middle East, where it is preferred for its cooking qualities and nutritional benefits. Paddy steaming plants contribute to the economy by improving rice quality, increasing farmers’ incomes, and supporting the rice milling and distribution industries. The demand for parboiled rice has led to the establishment of numerous paddy steaming plants, driving technological innovation and job creation in the agricultural sector.
PADDY DRYER PLANT
Purpose and Function
-A paddy dryer plant is designed to remove excess moisture from harvested paddy (unmilled rice) to prepare it for safe storage and milling. Proper drying prevents mold growth, spoilage, and preserves the quality of the grain.
Types of Paddy Dryers
Paddy dryer plants can vary in design and method. Common types include batch dryers, continuous flow dryers, and solar dryers. Batch dryers handle specific quantities in separate loads, whereas continuous flow dryers process grain continuously. Solar dryers use solar energy for a cost-effective and eco-friendly drying process.
Drying Process
The drying process involves several stages: pre-drying to reduce initial moisture content, tempering where grain moisture equilibrates, and final drying to reach the desired moisture level. This process ensures uniform moisture reduction without damaging the grain.
Technological Components
Key components of a paddy dryer plant include a heat source (like a furnace or hot air generator), drying chambers or bins, a ventilation system to ensure airflow, and temperature and moisture control systems. Advanced systems may incorporate automation for precision and efficiency.
Benefits and Importance
Utilizing a paddy dryer plant enhances the quality and shelf-life of rice, reduces post-harvest losses, and increases market value. It is crucial for large-scale rice production and supports food security by maintaining a stable supply of high-quality rice.
AUTOMATIC RICE MILL MACHINE
Functionality and Process
An automatic rice mill machine performs the entire rice milling process, from paddy cleaning to rice polishing, without manual intervention. The process includes stages such as pre-cleaning, de-husking, paddy separation, milling, and grading to produce high-quality white rice.
Components and Design
The machine typically comprises several key components: a paddy cleaner, de-husker, separator, rice whitener, and grading unit. It is designed to handle large quantities of rice efficiently, with each component tailored to optimize the respective stage of the milling process.
Automation and Control
Automation is achieved through an integrated control system that manages the operation of the mill. Sensors and programmable logic controllers (PLCs) ensure precise control over each stage, adjusting settings in real-time to maintain optimal performance and rice quality.
Efficiency and Productivity
Automatic rice mill machines significantly increase productivity by reducing the time and labor required for rice processing. They offer high milling efficiency with minimal grain breakage, ensuring maximum yield and superior quality of the finished product.
Maintenance and Operation
These machines are designed for ease of maintenance and operation. Regular cleaning and periodic checks of key components are essential to ensure longevity and consistent performance. User-friendly interfaces and diagnostic tools help operators monitor the machine’s status and perform necessary adjustments and maintenance tasks effectively.
INFRASTRRUCTUIRE
The layout of factories and plants here has been designed according to the philosophy of the manufacturing process to ensure effective and efficient production where throughput and quality are continuously monitored and customer service is consistent on time and with high levels of communication. Ensure smooth operation. filing
CNC Laser Cutting
AgroTech Engineers is an expert at managing intricate and precise laser cut jobs. Trumpf’s high-tech laser machines give us an efficient, quick, and affordable way to fabricate sheet metal, ensuring that the work we create is reasonably priced. We can cut materials with a laser within a tolerance of +/-.002 on thin sheet metal and +/-.005 on larger metals.
3.2 KW Machine Power
Area of operation: 3000 x 1500 x 115 mm
Maximum sheet thickness: 20 mm for mild steel, 12 mm for stainless steel, and 6 mm for aluminium
0.001 m is the smallest programmable increment.
Maximum cutting speeds are 35 m/min.
Loading/Unloading:Automatic
Software: Trumpf’s original TruTops Laser programme.
Cutting with shop air, oxygen, and nitrogen Auto Height Sensing – No material marking
Parts can be identified by marking them.
CNC Hydraulic Machine
With a 300 tonne capacity and a 6000 mm bending length, Hindustan Hydraulic’s most recent CNC hydraulic press break machine is designed for great flexibility and quick setup. Measurement of stroke depth using high-precision linear glass with scales up to 0.01 mm.
CNCC Press Pauses
Delem master.
Taper-bending equipment
series of bending in three dimensions.
mild steel, 6 to 8 mm thick.
Thicknesses of stainless steel up to 4-5 mm
CNC defence mechanisms
Accurate Axis Positioning
NC Hydraulic Shearing Machine
A further unique benefit of the Hindustan NC Hydraulic Shearing is its greater cutting capacity at maximum rake angle. The efficient and precise multi position back gauge system is quick. With NC controlled back gauge, machine productivity and accuracy are greatly increased.
Controller by Schneider Electric
mild steel up to 13 millimetres
8.00 mm or less stainless steel
Up to 3050 mm in length Automatic Rake angle modification
simple blade gap adjustment with pre-calibration
Stroke counting on the screen Quick turnaround on smaller assignments
Decoiler & Straightening Machine
The cut to length lines utilise high precision straightness power shears or y shears to mechanically feed and cut sheets to even or random lengths as needed. These machines are technically precise and have undergone performance and output consistency testing before being on sale.
Width Coil thickness ranges from 0.20 mm to 8.00 mm, while line lengths range from 500 mm to 1600 mm (CRC, HR, S.S. Material)
Coil’s weight ranges from 1.0 tonnes to 25 tonnes.
Operation: Pneumatic Clutch and Hydraulic Power
En-31 material, alloy steel rollers, hardened gears, etc. were used in the construction.
Control Line: Lin Control Line based on an electrical stopper line, a servo motor, and PLC-based encoder
Sheet Bending Machines
The three-roll plate machine has a unique characteristic that makes it simple to bend and, consequently, able to bend plates of any strength. We can provide fabrication services for a variety of equipment thanks to our cutting-edge infrastructure.
Sheet 100 mm to 4500 mm in breadth of rolling diameter
1.5 to 10 millimetres in thickness in M.S.
1.5 to 8 millimetres in thickness S.S
Integrated conical bending capability
Tiny Dia. Small shell rolling top roll
The fastest possible double pre-bending and rolling